Industrial Manufacturing Corp

Manufacturing • 8,000+ employees

Manufacturing IoT Automation: 25% Production Increase

Smart factory transformation using IoT and automation technologies, resulting in 25% production increase and 40% reduction in downtime.

Project Duration: 15 months

Manufacturing IoT Automation: 25% Production Increase

Key Results

25%

Production Increase

Overall production output improvement

40%

Downtime Reduction

Decrease in unplanned equipment downtime

30%

Quality Improvement

Reduction in defective products

35%

Maintenance Costs

Reduction in maintenance expenses

20%

Energy Efficiency

Improvement in energy consumption

60%

Safety Incidents

Reduction in workplace safety incidents

The Challenge

The manufacturing company was experiencing frequent equipment failures, inconsistent product quality, and inefficient production processes. Manual monitoring and maintenance were costly and reactive rather than preventive.

Our Solution

We developed a comprehensive Industry 4.0 solution: 1) IoT sensor deployment across all production lines, 2) Real-time monitoring and analytics platform, 3) Predictive maintenance algorithms, 4) Automated quality control systems, 5) Digital twin implementation for process optimization, and 6) Worker safety enhancement systems.

Technologies Used

Azure IoTPower BIMachine LearningEdge ComputingSCADAOPC UATime Series DB

Project Team

IoT Engineers

Data Scientists

Automation Specialists

Industrial Engineers

Safety Consultants

“

The IoT transformation revolutionized our manufacturing processes. We now have unprecedented visibility into our operations and can predict issues before they impact production.

David Kim

VP of Operations